Molding for the Medical Industry Since 1992

Our experience in mold design and process development delivers high-quality, high-performing molded parts that accurately and repeatedly meet even the most demanding specifications. Forum has over 30 years of experience offering superior injection molding services specializing in medical injection molding to support Class I, II(b) and III devices. Our expertise and repeatable processes only serve to benefit the other diverse markets and products we support.

Materials We Use (Filled and Unfilled)

  • ABS, PC/ABS, polycarbonate
  • Nylon, acetal, acrylic
  • Polyethersulfone
  • Polypropylene, polyethylene
  • Polyarylamide, PEEK
  • Polyphthalamide
  • TPE/TPU
  • Other medical or engineering-grade materials per request

Our Expertise – Medical Injection Molding

Our ISO 13485:2016 quality certifications, investment in technology, tool financing, and continuous commitment to exceeding expectations make our experienced medical injection molding team an important asset to Class I, II(b), and III device success. We specialize in medical molding for surgical device components and medical instrument components.

Our medical molding services encompass:

  • Class 7 Cleanroom Molding

  • Thin wall and tight tolerance injection molding capabilities

  • All departments utilize our IQMS ERP system allowing visibility to requirements and parts produced in real time.

  • Wide range of medical grade material options and compounds
  • Precision color mixing
  • In-line visual inspection support
  • New Tools, Transfer Tools, Modifications, Repairs & Service
  • Ability to mold radiopaque, carbon fiber-filled & glass filled materials to tight tolerances.

Molding Capabilities

Micro Molding

Forum has a family of micro molding and small part molding systems designed to support molded components as small as .005 in3 (.08 cm3) or less in volume. Our tooling, manufacturing and quality support systems are fully integrated into the success of producing these small, precise components to support your production needs.

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Over Molding
(metal and plastic)

Forum is a leader in custom and metal overmolding. By overmolding plastic onto or into metal, or plastic onto plastic we are able to create a more consistent and higher-quality product with superior performance. In addition, it can eliminate complicated assembly and post-molding processes.

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Insert Molding (metal)

Forum is an expert in plastic overmolding metal inserts, pins, hooks, tubes, or other components accurately, consistently and cost-effectively. We are the go-to company for overmolding metal inserts. Our experience in mold design and process development consistently delivers high-quality, high-performing insert molded components.

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Precision Plastic Gears

Forum has experienced engineers and technical staff to produce high-quality plastic molded gears that accurately and repeatably meet even the most demanding specifications. Plastic gears are growing larger, more precise, more complex in geometry, and more powerful. High-performance resins and long-fiber compounds are aiding this evolution.

Complementary Capabilities & Applicable Markets

Forum can manage molding, printing, purchasing and assembly so that you receive one item, inspected and certified. Learn more about our contract manufacturing and complimentary services below.

Cleanroom Assembly

Pad Printing & Laser Marking

Mold Design & Fabrication

Prototyping machine

Quick Turn Prototyping

Medical

Industrial

Military/Defense

Related Resources:
From the Forum Blog

Browse our latest posts in Medical Molding and Precision Molding

  • AddiFab's The Toolmaker

    November 29, 2023

    What is Freeform Injection Molding?

  • October 16, 2023

    What to Know about Laser Marking for Injection Molding

  • October 5, 2022

    Medical Product Outsourcing, October 2022 Issue. Featured Article: Micro Molding for Medtech is Miniature Magic

Contact Forum today for your custom injection molding quote.